Review on Machining of Nickel Based Alloy Using EDM and WEDM

Authors

  • M. Mahalingam  Department of Manufacturing Engineering, Annamalai University, Annamalainagar, Tamilnadu, India

Keywords:

EDM, WEDM, Nickel based alloy

Abstract

The aim of this review paper is to present the consolidated information on processing of nickel based alloy using electrical discharge machining (EDM) and wire electrical discharge machining process (WEDM) and subsequently identify the research gaps. Electrical Discharge Machining (EDM) is a widely accepted process for machining of Nickel based alloy. This material is important in high-temperature applications; they are also known as heat-resistant material. They are extremely useful in gas turbine, aircraft, nuclear reactors, petrochemical equipment’s. Nickel based alloy is the only materials to retain high strength even after continuous exposure to extremely high temperatures. Due to these properties the machining of this material is difficult. New and alternate method of machining propelled research to develop and use new processes of machining which promoted the use of electric discharge machining and wire electric discharge machining process. The process is widely accepted by the researchers to machine the Nickel based alloy. This paper has been concluded by giving some suggestion for future researcher from the literature survey.

References

  1. Muthu Kumar,V.,Suresh Babu,A.,Venkatasamy,R.,and Raajenthiren,M. (2010). Optimization of the WEDM Parameters on Machining Incoloy 800 Super alloy with Multiple Quality Characteristics. International Journal of Engineering Science and Technology,Vol. 2(6), pp.1538-1547.
  2. Prabhu,S.,and Vinayagam,B.K. (2011).AFM surface investigation of Inconel 825 with multi wall carbon nano tube in electrical discharge machining process using Taguchi analysis. Archives of Civil and Mechanical Engineering,Vol. XI( 1), pp. 149–170.
  3. Kumar,D.,Beri,N. and Kumar,A.,(2011). Study of overcut during electric discharge machining of hastelloy steel with different. International Journal of Advanced Engineering Technology,Vol.2(1),pp.306-312.
  4. Harshit Dave.,Keyur Desai.,and Harit Raval. (2012).Experimental investigations on orbital electro discharge machining of inconel 718 using taguchi technique. International Journal of Modern Manufacturing Technologies,Vol. IV(1),pp. 53–58.
  5. Naveen Beri.,Harish Pungotra.,and Anil Kumar. (2012).To Study the Effect of Polarity and Current during Electric Discharge Machining of Inconel 718 with CuW Powder Metallurgy Electrode. Proceedings of the National Conference on Trends and Advances in Mechanical Engineering,Oct 19-20,pp. 476–481.
  6. Saeed Daneshmand.,Reza Hessami.,and Habib Esfandiar. (2012).Investigation of Wire Electro Discharge Machining of Nickel-Titanium Shape Memory Alloys on Surface Roughness and MRR. Life Science Journal,Vol. 9(4), pp.2904-2909.
  7. Kumar,V.,Jangra,K.,and Kumar,V.(2012). Effect of WEDM parameters on machinability of Nimonic-90. .Proceedings of the National Conference on Trends and Advances in Mechanical Engineering (TAME),YMCA University of Science and Technology,pp.511-516.
  8. Amitesh,G.,and Jatinder,K.,(2012). An investigation into the machining characteristics of nimonic 80A using CNC wire-EDM. International Journal of Advanced Engineering Technology,Vol.3(1),pp.170-174.
  9. Rajyalakshmi,G. and Ramaiah,D.P.V.,(2012). Simulation,Modelling and Optimization of Process parameters of Wire EDM using Taguchi–Grey Relational Analysis. IJAIR,ISSN,pp.2278-7844.
  10. Rajyalakshmi,G.,and Venkata Ramaiah,P. (2012).A parametric optimization using Taguchi method: effect of WEDM parameters on surface roughness machining on Inconel825.Mechanical Engineering,Vol. 43,pp. 6669-6674.
  11. Ahmada,S.,and Lajisbi,M.A. (2013).Electrical discharge machining (EDM) of Inconel 718 by using copper electrode at higher peak current and pulse duration. Materials Science and Engineering,Vol. 50 ,pp. 1–7.
  12. Skrabalaka,G., Kozaka,J.,and Zyburaa,M. (2013).Optimization of dry EDM milling process. Procedia CIRP, Vol. 6 ,pp.332 – 337.
  13. Ayesta,I.,Izquierdo,B.,Sáncheza,J.A., Ramos,J.M., Plazaa,S.,Pombo,I.,Ortegaa,N., Bravoe,H., Fradejase,R., and Zamakonae,I. (2013). Influence of EDM parameters on slot machining in C1023 aeronautical alloy. Procedia CIRP,Vol. 6 ,pp.129 – 134.
  14. Lohithaksh M Maiyar.,Ramanujam.R.,Venkatesan,K. and Jerald,J. (2013).Optimization of Machining Parameters for End Milling of Inconel 718 Super Alloy Using Taguchi Based Grey Relational Analysis. Procedia Engineering,Vol.64,pp.1276 – 1282.
  15. Uhlmann,E. and Domingos,D.C. (2013). Development and optimization of the die-sinking EDM-technology for machining the nickel-based alloy MAR-M247 for turbine components. Procedia CIRP,Vol. 6,pp.180 – 185.
  16. Dhanabalan,S., Shivkumar,K., and Narayanan,C.S. (2013).optimization of machining parameter of EDM while machining inconel 718 for form tolerance and orientation tolerance. Indian Journal of Engineering and Materials Science,Vol. 20, pp.391-397.
  17. Saeed Daneshmand.,Farahmand Kahrizi,E.,Abedi,E.,and Mir Abdolhosseini,M. (2013).Influence of Machining Parameters on Electro Discharge Machining of NiTi Shape Memory Alloys. International Journal of Electrochemical Science,Vol. 8,pp.3095 – 3104.
  18. Shah,C.D., Mevada,J.R., and Khatri ,B.C. (2013).Optimization of Process Parameter of Wire Electrical Discharge Machine by Response Surface Methodology on Inconel -600. International Journal of Emerging Technology and Advanced Engineering,Vol. 3(4),pp. 260-267.
  19. Rajyalakshmi,G.,and Venkata Ramaiah,P. (2013).Optimization of Process Parameters of Wire Electrical Discharge Machining Using Fuzzy Logic Integrated with Taguchi Method. International Journal of Scientific Engineering and Technology,Vol.2(6), pp.600-606.
  20. Rajyalakshmi,G.,and Venkata Ramaiah,P. (2013).Multiple process parameter optimization of wire electrical discharge machining on Inconel 825 using Taguchi grey relational analysis. International Journal of Advance Manufacturing Technology,Vol. 69, pp.1249–1262.
  21. Gagan Goyal.,and Ashok Choudhary. (2013). Performance Evaluation of Wedm Machining on Incoloy 800 by Taguchi Method. International Journal of Latest Trends in Engineering and Technology,Vol. 2 (4), pp.93-99.
  22. Saeed Daneshmand.,Ehsan Farahmand Kahrizi.,Ali Akbar Lotfi Neyestanak.,and Mehrdad Mortazavi Ghahi. (2013).Experimental Investigations into Electro Discharge Machining of NiTi Shape Memory Alloys using Rotational Tool. International Journal of Electrochemical Science,Vol. 8,pp.7484 – 7497.
  23. Muthukumar,V.,Rajesh,N.,Venkatasamy,R.,Sureshbabu,A.,and Senthilkumar,N.(2014).Mathematical Modeling for Radial Overcut on Electrical Discharge Machining of Incoloy 800 by Response Surface Methodology. Procedia Materials Science,Vol. 6,pp.1674 – 1682.
  24. Saeed Daneshmand.,Ehsan Farahmand Kahrizi.,Ali Akbar LotfiNeyestanak.,and Vahid Monfared. (2014).Optimization of electrical discharge machining parameters for NiTi shape memory alloy by using the Taguchi method. Journal of Marine Science and Technology,Vol. 22(4), pp.506-512.
  25. Karthikeyan,P.,and Arun,J. (2014). Machining characteristics analysis on EDM for Inconel 718 material using copper electrode.International Journal of Research in Engineering and Technology,Vol. 03( 11) , pp.309-311.
  26. Mahendra G. Rathi.,and Deepak V. Mane. (2014).Study on Effect of Powder Mixed dielectric in EDM of Inconel 718. International Journal of Scientific and Research Publications,Vol. 4(11),pp.1-9.
  27. Chandramouli,S.,Shrinivas Balraj,U.,and Eswaraiah,K. (2014).Optimization of Electrical Discharge Machining Process Parameters Using Taguchi Method. International Journal of Advanced Mechanical Engineering,Vol. 4( 4), pp.425-434.
  28. Sabareesaan,K.J.,Varahamoorthi,R.,and Habeeb Al Ani. (2014).Analysis of the Effect of Process parameters in Electric Discharge Machining of Inconel X750 using brass Electrode. International Journal of Engineering Research and Technology,Vol. 3(9).
  29. Masoud Azadi Moghaddam.,and Farhad Kolahan. (2014).An Empirical Study on Modeling and Optimization of EDM Process Parameters for Inconel 718 Super Alloy Using D?optimal approach and Genetic Algorithm.third International Engineering Materials and Metallurgy Conference ,I Mat 2014,pp.1-10.
  30. Dhakar,K.,Pundir,H.,and Dvivedi,A. (2014).Optimization and comparison of near-dry EDM and dry EDM of Inconel 718. Journal of Production Engineering,Vol.17 (02),pp. 25-29.
  31. Sabareesaan,K. J.,Varahamoorthi,R.,and Habeeb Al Ani. (2014).Evaluation of Process parameter ranks in Electric Discharge Machining of Aerospace super alloy using copper Electrode. 2nd International Conference on Current Trends in Engineering and Technology,” ICCTET’14,IEEE Conference Number – 33344,pp.556-560.
  32. Amitesh Goswami.,and Jatinder Kumar. (2014).Optimization in wire-cut EDM of Nimonic-80A using Taguchi's approach and utility concept. International Journal of Engineering Science and Technology, Vol.17, pp.236-246.
  33. Amitesh Goswami.,and Jatinder Kumar. (2014).Investigation of surface integrity,material removal rate and wire wear ratio for WEDM of Nimonic 80A alloy using GRA and Taguchi method. International Journal of Engineering Science and Technology,Vol.17,pp.173-184.
  34. Mohanty Chinmaya,P.,Mahapatra Siba Shankar.,and Singh Manas Ranjan. (2014).An Experimental Investigation of Machinability of Inconel 718 in Electrical Discharge Machining. ICMPC,Procedia Materials Science,Vol. 6 ,pp. 605 – 611.
  35. Anshuman Kumar.,Dillip Kumar Bagal.,and Maity,K.P. (2014).Numerical Modeling of Wire Electrical Discharge Machining of Super alloy Inconel 718 GCMM 2014. Procedia Engineering,Vol. 97 ,pp.1512 – 1523.
  36. Sabareesaan,K. J.,Varahamoorthi,R.,Habeeb Al Ani.,and Jaya,J. (2014).MRR Prediction Model for Electrical Discharge Machining of Inconel X750 by Response Surface Methodology Using MINITAB Software. European Journal of Advances in Engineering and Technology,Vol.1(1), pp.1-6.
  37. Jasvinder Pal.,and Nishant. (2014).Parameters optimization of wire EDM for surface roughness using Taguchi technique. International Journal of Technical Research,Vol. 3(1),pp. 23-28.
  38. Taha Chowdry.,(2014). Improvement of Surface Roughness of Nickel Alloy Specimen by Removing Recast Layer in Wire Electric Discharge Machining. International Journal of Modern Engineering Research,Vol. 4(11), pp.54-62.
  39. Karim Baig,M.D. and Venkaiah,N.,(2014). Parametric optimization of WEDM for HastelloyC276,using GRA method. International Journal of Engineering Development and Research,Vol.1(2),pp.1-7.
  40. Kasim,M.S., Zahudi,M.S.M., Haron,C.H.C., Ghani,J.A., Izamshah,R., Isa,M.H., Saedon,J.B., Taufik., and ITO,T. (2014).Effect of WEDM cutting parameter on Inconel 718 subsurface micro hardness. Journal of Advanced Manufacturing Technology,Vol. 8(2).
  41. Manjaiah,M.,Narendranath,S.,and Javad Akbari. (2014).Optimization of WEDM parameters to achieve better MRR and surface finish. Procedia Materials Science,Vol. 5 ,pp. 2635-2644.
  42. Ashok Kumar Choudhary.,and Chhabra,K.K. (2014).Performance evaluation on parameter optimization of wire electro-discharge machining for super alloy Incoloy-800. International Journal of Engineering and Science Research,Vol.4(10),pp.587-597.
  43. Manjaiah,M., Narendranath,S.,Basavarajappa,S.,and Gaitonde,V.N. (2014).Wire electric discharge machining characteristics of titanium nickel shape memory alloy. Trans. Nonferrous Met. Soc. China,Vol. 24,pp.3201−3209.
  44. Sivaprakasam,P.,Hariharan,P.,and Gowri,S. (2014).Modeling and Analysis of Micro-WEDM Process on Inconel Super Alloy through Response Surface Methodology. 5th International and 26th All India Manufacturing Technology,Design and Research Conference (AIMTDR 2014) December 12th–14th, IIT Guwahati,Assam,India,443,pp.1-5.
  45. Satyanarayana,B.,and Srikar,G. (2014).Multi- response optimization of CNC WEDM process parameters for machining Inconel 718 using Taguchi grey relational analysis. International Journal of Mechanical and Production Engineering,Vol. 2(10), pp.35-41.

Downloads

Published

2017-08-30

Issue

Section

Research Articles

How to Cite

[1]
M. Mahalingam, " Review on Machining of Nickel Based Alloy Using EDM and WEDM, International Journal of Scientific Research in Science and Technology(IJSRST), Online ISSN : 2395-602X, Print ISSN : 2395-6011, Volume 3, Issue 6, pp.789-797, July-August-2017.