Review on PLC Based Crankshaft Oil Hole Checking Automation
DOI:
https://doi.org/10.32628/IJSRST218224Keywords:
Programmable logic controller (PLC) , Pokayoke Sensors, Actuators (Cylinders), Productivity Enhancement, Maximum accuracy, Programming, Mechanical Integration.Abstract
Crankshaft oil hole checking automation is nothing but the machine used to check the lubrication oil holes on crankshaft. Because of manufacturing inaccuracies or errors there may have chances of blocked or undrilled or semi drill lubrication holes on crankshaft. And due to these inaccuracies or errors no proper lubrication is provided to the complete engine and engine cease may occur. While driving a vehicle this engine cease is occurred then it can causes severe accidents and person may losses his/her life. To avoid this problem this automation is specifically design to check all lubrication hole presence on crankshaft with the help of sensors and actuators and controlled by Programmable Logic Controller (PLC). If all pokayoke sensors are giving desired signal then machine display will show all hole presence with green light and ok job counter, else any of hole is missing or blocked or hole length is improper display will show not ok signal for respective hole and job is not ok with red light indicator and buzzer. This helps to detect the problem at the stage of manufacturing before assembly results in increased productivity and stoppage of severe accidents.
References
- Syahril Ardi, Aries Al-Rasyid Manufacturing Production and Process Department Politeknik Manufaktur Astra, Jl. Gaya Motor Raya No. 8, Sunter II, Jakarta 14330, Indonesia “Design of Pokayoke Sensor Systems in Drill Oil Hole Machine to Detect the Presence of Drill using Programmable Logic Controller,” in Advanced Science Letter. Vol. 22, Number 7, July 2016.
- Mr.Prashant H. Bhole, Dr.Gopal E.Chaudhari Research Student, Department of Mechanical Engineering, KBC North Maharashtra University, J.T.Mahajan college of Engineering, Nhavi Marg Faizpur Maharashtra, India.425524 Associate Professor, Department of Mechanical Engineering, KBC North Maharashtra University, J.T.Mahajan College of Engineering, Nhavi Marg Faizpur Maharashtra, India.425524 Received 02January 2020; Accepted 16 January 2020, “Optimization of Crankshaft Oil Hole Drilling Process- A Review,” in IOSR Journal of Engineering (IOSRJEN) www.iosrjen.org ISSN (e): 2250-3021, ISSN (p): 2278-8719 Vol. 10, Issue 1, January 2020, ||Series -IV|| PP 29-32
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- Crankshaft Wikipedia
- Manual of Software (GX Works 2)
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